Karl-Fischer sample feeding systems

Sample feeding and evaporation systems for Karl Fischer moisture analyzers

✓ Selection of vaporizers for every type of sample

✓ Autosampler available for very high sample throughput

✓ No side reactions with chemicals (Karl Fischer reagents) in the cell

 

Your advantages

Conformity: to the relevant standard procedures of the Karl Fischer regulation

Customized systems: put together your Karl Fischer measuring system according to your requirements

Over 25 years of experience: the manufacturer Nittoseiko (formerly Mitsubishi) has been a leader in Karl Fischer titration for over 25 years

Possible samples: organic and inorganic solids, liquids, gases, liquid gases and viscous samples

A wide range of applications: for example in the pharmaceutical industry, petrochemicals, energy, chemicals, food, food supplements, agriculture and wherever moisture occurs

Resource protection

Designed for longevity: robust workmanship, clear & simple handling, service and spare parts.

One example of the longevity of our products is the TOX-100 analyzer, which we sold from 1997 to 2013. Around 80% of these analyzers are still in use today – and are repaired, maintained and supplied with spare parts.

Sustainability: Compatibility with Karl Fischer measuring systems, reagent changers, burettes and additional measuring channels

Cost efficiency: offers options for high-throughput automation

Our service for you

Comprehensive training: we take over the induction of your employees

Also there for you after the purchase: many questions only arise during work. We are here to answer all your questions about the device and your measurement

Full compatibility: with all Nittoseiko vaporizers

Unique: Karl Fischer measuring devices, sample introduction systems and reagents from a single source

Systems

The ideal Karl Fischer sample injection system for every sample

Depending on the type of sample, direct injection into a Karl Fischer cell can lead to side reactions with the chemicals used there (Karl Fischer reagents).

Our various vaporizers are designed for different sample types, enabling the measurement of complex samples without side reactions. Solid, liquid, gaseous and LPG samples can be processed:

VA-210: Manual vaporizer with oil bath
VA-230: Manual vaporizer (vessels)
VA-236S: Automatic vaporizer (vessels)
VA-300: Manual vaporizer with boat
VG-200: Gas injector

We also offer an autosampler for particularly high sample throughput:
AquaFAST: Karl Fischer autosampler for high sample throughput

VA-210: Manual evaporator with oil bath

VA-210 is the perfect solution for sample introduction of oils, lubricants, greases according to (ASTM D6303 sec 13), waxes and some specialty chemicals.

Key data for VA-210:

  • Temperature range 70 – 199 °C
  • Sample quantity up to 50 g
  • Lower measuring range limit: 5 ppm
  • Cost-efficient operation, no consumables for vials
  • Measurement using temperature ramps to easily determine the optimum temperature for unknown samples

VA-230: Manual vaporizer (vessels)

VA-230 is a manual sample feeding system for solids and powders using vials. The residual moisture can also be mobilized from oil samples using this method.

Key data for VA-230:

  • Temperature range 70 – 300 °C
  • Sample quantity up to 10 g or 2.5 ml
  • Measuring range from 20 ppm to 100 %
  • Measurement using temperature ramps to easily determine the optimum temperature for unknown samples

VA-236S: Automatic vaporizer (vessels)

VA-236S is an automated solution for the Karl Fischer analysis of solids and liquids using vessels.

Key data for VA-236S:

  • 36 sample positions
  • Temperature range 70 – 300 °C
  • Sample quantity up to 10 g or 2.5 ml
  • Measuring range from 20 ppm to 100 %
  • Measurement using temperature ramps to easily determine the optimum temperature for unknown samples

VA-300: Manual vaporizer with boat

VA-300 is a sample introduction system for solids and powders such as plastics, rubber, food, pharmaceuticals, etc.

Key data for VA-300:

  • Temperature range 70 – 300 °C
  • Sample types: polymers, powder, food, oils
  • Sample quantity up to 10 g
  • Cost-efficient operation, boot-based, therefore no consumables for sample vials
  • Measurement using temperature ramps to easily determine the optimum temperature for unknown samples

VG-200: Gas injector

VG-200 is a gas injection system for Karl Fischer analyzers. The VG-200 is your ideal injector for propane, butane and other liquefied gases and is also suitable for many other gases. It doses a predetermined mass or volume of gas or liquefied gas directly from the gas bomb. VG-200 has an adjustable vaporization temperature so that the sample is completely vaporized and cooling of the measuring cell is prevented. The built-in mass flow controller enables results with significantly higher reproducibility compared to manual sampling tasks.

Key data for VG-200:

  • Injection rates from 100 to 600 ml/min
  • Unattended operation during measurement
  • Safe working environment
  • Automatic measurement of multiple replicas
  • Setting of gas factors according to the sample type

AquaFAST: Karl Fischer autosampler for high sample throughput

The unique AquaFAST system can perform automated moisture analysis of solids by methanol extraction, liquids by direct injection and oils either by injection or with the aid of an oil evaporator using Karl Fischer titration. With up to 432 samples per run, the AquaFAST is unrivaled in the field of automated high-throughput Karl Fischer analysis.

Key data for AquaFAST:

  • Automated analysis of up to 432 liquid samples
  • Lower costs for reagents and sample tubes
  • Automatic reagent change
  • Optional methanol extraction and sample shaker for solids
  • Simultaneous density determination eliminates the need to weigh liquid samples
  • Typical detection of 5 ppm – 100% humidity
  • Complete PC control with LIMS import/export function and Excel reporter
  • Sample types: Petrochemical fuels and biofuels, Solvents, Light oils, Vegetable oils/greases, Biological samples, Transformer oils or other engine oils

Application

Applications

Karl Fischer titration is used to measure the residual moisture in organic and inorganic solids, liquids, gases, liquid gases and viscous samples.

Some sample examples are:

Organic compounds:

  • Hydrocarbons
  • Halogenated hydrocarbons
  • Alcohols
  • Ether
  • Phenols
  • Ketones
  • Aldehydes
  • organic acids
  • Ester
  • organic acid salts
  • organic hydrates
  • Amines
  • Amide
  • Anilide
  • Nitrile
  • Cyanohydrine
  • Hydrazine
  • Acid anhydrides
  • Acid chlorides
  • Quinone
  • Peroxides
  • Sulphur compounds

Inorganic compounds:

  • Metals and simple substances
  • inorganic acids
  • Hydroxides
  • Oxides
  • Halides
  • Carbonates
  • Bicarbonates
  • Sulfates
  • Sulfites
  • inorganic gases

Industrial products:

  • Fertilizer
  • Agricultural chemicals
  • Glass/ceramic
  • Liquid gases
  • Coals
  • Tars
  • Petroleum products
  • Plastics
  • Rubber
  • Rubber products
  • Additives
  • fibers
  • Papers
  • Dye intermediates
  • Pigments
  • Colors
  • Printing inks and image materials
  • Adhesives
  • Soaps and detergents
  • Cosmetics
  • Chemicals and materials for electronic devices and electrical parts

Food:

  • Food additives and flavorings
  • Cereals and dried vegetables
  • Sugar and spices
  • Confectionery
  • Dairy products
  • Fat products
  • Gourmet food

Pharmaceutical products:

  • Biochemical products
  • Pharmaceuticals
  • Chinese herbal medicine
  • biological tissue

Minerals and natural products:

  • Minerals
  • Natural products

Measuring method

Parameters

  • Karl-Fischer residual moisture

Measuring method

  • VA-210: Dissolving and heating the sample in a base-oil, mobilization and transfer of the water into the measuring cell by means of carrier gas
  • VA-230: Heating of the manually inserted sample vessel, mobilization of the water, transfer of the water via carrier gas into the measuring cell
  • VA-236S: Heating of the automatically inserted sample vessel, mobilization of the water, transfer of the water via carrier gas into the measuring cell
  • VA-300: Heating of the sample boat, mobilization of the water, transfer of the water via carrier gas into the measuring cell
  • VG-200: Feeding of the gas, LPG or LNG, vaporization of the sample, dosed sample feeding into the measuring cell

Standard methods

The Karl Fischer sample introduction systems conform to the following standard procedures of Karl Fischer determination:

ASTM D6304, IEC 60814, ISO 7335, ISO 15512

FAQ

VA-210: Manual vaporizer with oil bath
VA-230: Manual vaporizer (vessels)
VA-236S: Automatic vaporizer (vessels)
VA-300: Manual vaporizer with boat
VG-200: Gas injector

Yes, our AquaFAST is a Karl Fischer autosampler for high sample throughput.

Of course, we will be happy to come to you and show you our systems so that you can get to know the technology.

Once your sample feeding system has been installed, our service team will be available to provide you with detailed product training. Most questions will arise as you work, so we will also be able to help you with any questions that arise at a later date – at your premises or flexibly via an online meeting.

The Karl Fischer sample introduction systems conform to the following standard procedures of Karl Fischer determination:

ASTM D6304, IEC 60814, ISO 7335, ISO 15512

Advice and contact

Do you need more information?
Then please contact us by e-mail or telephone!

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Consulting process

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Find the right elemental analyzer for your requirements. Our team of experts will support you in your selection and answer all your questions.

Use our contact form for a non-binding consultation or call us directly. We look forward to your inquiry!

Termine 2025

10. September 2025: Lab Supply Chemnitz
23. – 25. September 2025: Powtech Technopharm Nürnberg
24. September 2025: Lab Supply Leverkusen
8. Oktober 2025: Lab Supply Hamburg
12. November 2025: Lab Supply Augsburg

Dates 2025

September 10, 2025: Lab Supply Chemnitz
September 23 – 25, 2025: Powtech Technopharm Nuremberg
24. September 2025: Lab Supply Leverkusen
8. October 2025: Lab Supply Hamburg
12. November 2025: Lab Supply Augsburg